206-05 Parking Brake and Actuation
|
2013 - 2014 Fusion
|
Diagnosis and Testing
|
Procedure revision date:
08/6/2013
|
Parking Brake
DTC Chart: Anti-Lock Brake System (ABS) Module
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to:
Diagnostic Methods
(100-00 General Information, Description and Operation).
NOTE:
If present, diagnose
C2007:13 Right Motor: Circuit Open or C2008:13 Left Motor: Circuit Open
before
diagnosing all other Diagnostic Trouble Codes (DTCs).
Module DTC Chart
DTC
|
Description
|
Action
|
B1111:44
|
Electric Park Brake Enable: Data Memory Failure
|
-
This
sets when the position of the actuators is unknown or cannot be saved in the
module memory.
-
Using a diagnostic scan tool, CARRY OUT the
Apply and Release routine. CLEAR the
and CARRY OUT the
module self-test.
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
B1111:46
|
Electric Park Brake Enable: Calibration / Parameter Memory Failure
|
-
This
sets when parking brake information stored in the
module memory cannot be retrieved.
-
Using a diagnostic scan tool, CARRY OUT the
Apply and Release routine. CLEAR the
and CARRY OUT the
module self-test.
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
B1111:49
|
Electric Park Brake Enable: Internal Electronic Failure
|
-
CLEAR the
. CARRY OUT the
module self-test. RETRIEVE and RECORD all
module Diagnostic Trouble Codes (DTCs).
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
B1111:4B
|
Electric Park Brake Enable: Over Temperature
|
-
This
sets due to excessive apply and release operations by the driver (more than 50 in an 8 minute period), a shorted or blocked
actuator motor or a shorted motor circuit.
-
DIAGNOSE all other
module Diagnostic Trouble Codes (DTCs) that are present before diagnosing this
.
-
If this is the only
module
present, CLEAR the
and REPEAT the self-test.
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
B1111:53
|
Electric Park Brake Enable: Deactivated
|
-
This
sets when both parking brake actuators do not reset when exiting the Maintenance Mode routine. This is most likely caused
by an interrupted Maintenance Mode routine.
-
Using a diagnostic scan tool, CARRY OUT the
Maintenance Mode.
-
CLEAR the
. CARRY OUT the
module self-test. RETRIEVE and RECORD all
module Diagnostic Trouble Codes (DTCs).
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
B1111:54
|
Electric Park Brake Enable: Missing Calibration
|
-
This
is only present when a new
module is installed, the
module is flashed or the
module is reconfigured. This
can be cleared after the
Apply and Release routine is carried out using a diagnostic scan tool.
-
Using a diagnostic scan tool, CARRY OUT the
Apply and Release routine. CYCLE the ignition from ON to OFF and back to ON. CLEAR the
and CARRY OUT the
module self-test.
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
C1034:71
|
Park Brake: Actuator Stuck
|
-
This
sets when the actuators are not fully retracted and the vehicle is moving. This is most likely due to a failure in the actuator
or motor.
-
This
only sets when other parking brake Diagnostic Trouble Codes (DTCs) are present. DIAGNOSE all other
module Diagnostic Trouble Codes (DTCs).
|
C1A43:91
|
Motor Supply: Parametric
|
-
This
indicates an internal failure of the
module.
-
CLEAR the
. CARRY OUT the
module self-test. RETRIEVE and RECORD all
module Diagnostic Trouble Codes (DTCs).
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
C1A43:98
|
Motor Supply: Component or System Over Temperature
|
-
This
sets when the temperature of the
module Field-Effect Transistor (FET) reaches a preset limit. This is most likely caused by excessive resistance in the actuator
motor wiring or excessive resistance in the actuator motor.
-
DIAGNOSE all other
module Diagnostic Trouble Codes (DTCs) that are present before diagnosing this
.
-
If this is the only
module
present, CLEAR the
and REPEAT the self-test.
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
C2005:1B
|
Right Actuator: Circuit Resistance Above Threshold
|
GO to Pinpoint Test E
|
C2005:71
|
Right Actuator: Actuator Stuck
|
GO to Pinpoint Test E
|
C2005:74
|
Right Actuator: Actuator Slipping
|
GO to Pinpoint Test C
|
C2005:77
|
Right Actuator: Commanded Position Not Reachable
|
GO to Pinpoint Test D
|
C2005:92
|
Right Actuator: Performance or Incorrect Operation
|
GO to Pinpoint Test A
|
C2006:1B
|
Left Actuator: Circuit Resistance Above Threshold
|
GO to Pinpoint Test E
|
C2006:71
|
Left Actuator: Actuator Stuck
|
GO to Pinpoint Test E
|
C2006:74
|
Left Actuator: Actuator Slipping
|
GO to Pinpoint Test C
|
C2006:77
|
Left Actuator: Commanded Position Not Reachable
|
GO to Pinpoint Test D
|
C2006:92
|
Left Actuator: Performance or Incorrect Operation
|
GO to Pinpoint Test A
|
C2007:13
|
Right Motor: Circuit Open
|
GO to Pinpoint Test E
|
C2007:1C
|
Right Motor: Circuit Voltage Out of Range
|
GO to Pinpoint Test E
|
C2007:92
|
Right Motor: Performance or Incorrect Operation
|
GO to Pinpoint Test E
|
C2007:96
|
Right Motor: Component Internal Failure
|
-
The
module tests the parking brake actuator motors by sending a voltage pulse through the circuits and the motors. This
sets when the test results are out of the expected range.
-
DIAGNOSE all other
module Diagnostic Trouble Codes (DTCs) before diagnosing this
.
-
If no other
module Diagnostic Trouble Codes (DTCs) are present, CLEAR the
. CYCLE the ignition from ON to OFF to ON. REPEAT the
module self-test.
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
C2008:13
|
Left Motor: Circuit Open
|
GO to Pinpoint Test E
|
C2008:1C
|
Left Motor: Circuit Voltage Out of Range
|
GO to Pinpoint Test E
|
C2008:92
|
Left Motor: Performance or Incorrect Operation
|
GO to Pinpoint Test E
|
C2008:96
|
Left Motor: Component Internal Failure
|
-
The
module tests the parking brake actuator motors by sending a voltage pulse through the circuits and the motors. This
sets when the test results are out of the expected range.
-
DIAGNOSE all other
module Diagnostic Trouble Codes (DTCs) before diagnosing this
.
-
If no other
module Diagnostic Trouble Codes (DTCs) are present, CLEAR the
. CYCLE the ignition from ON to OFF to ON. REPEAT the
module self-test.
-
For vehicles built up to 03-06-2013, if the
returns, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
-
For vehicles built from 20-05-2013, if the
returns, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
U2002:47
|
Switch: Watchdog / Safety Failure
|
GO to Pinpoint Test B
|
U2002:96
|
Switch: Component Internal Failure
|
GO to Pinpoint Test B
|
—
|
All other
module Diagnostic Trouble Codes (DTCs)
|
REFER to:
Anti-Lock Brake System (ABS) and Stability Control - Vehicles Built Up To: 03-June-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Diagnosis and Testing).
REFER to:
Anti-Lock Brake System (ABS) and Stability Control - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Diagnosis and Testing).
|
Symptom Chart(s)
Symptom Chart: Parking Brake and Actuation
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to:
Diagnostic Methods
(100-00 General Information, Description and Operation).
Condition
|
Possible Sources
|
Actions
|
A module does not respond to the diagnostic scan tool
|
-
Fuse
-
Wiring, terminals or connectors
-
module concern
|
|
The red brake warning indicator is always on, never on or flashes
|
-
Low brake fluid level
-
Wiring, terminals or connectors
-
Brake fluid level sensor
-
Parking brake applied
-
Brake booster vacuum sensor
-
concern
-
concern
|
-
RETRIEVE all
module Diagnostic Trouble Codes (DTCs) and GO to the
Chart: Anti-Lock Brake System (ABS) Module.
-
If there are no Diagnostic Trouble Codes (DTCs) present in the module, DIAGNOSE the red brake warning indicator.
REFER to:
Instrumentation, Message Center and Warning Chimes
(413-01 Instrumentation, Message Center and Warning Chimes, Diagnosis and Testing).
|
The yellow parking brake indicator is always or never on
|
-
Parking brake concern
-
Parking brake switch
-
module
|
RETRIEVE all
module Diagnostic Trouble Codes (DTCs) and GO to the
Chart: Anti-Lock Brake System (ABS) Module.
|
Message center displays Park Brake Malfunction Service Now
|
-
Parking brake concern
-
Diagnostic Trouble Codes (DTCs) present in the
module
-
module concern
|
RETRIEVE all
module Diagnostic Trouble Codes (DTCs) and GO to the
Chart: Anti-Lock Brake System (ABS) Module.
|
Message center displays Park Brake Limited Function Service Required
|
Diagnostic Trouble Codes (DTCs) present in the
module
|
RETRIEVE all
module Diagnostic Trouble Codes (DTCs) and GO to the
Chart: Anti-Lock Brake System (ABS) Module.
|
Message center displays Maintenance Mode
|
Parking brake system is in maintenance mode (service mode)
|
EXIT maintenance mode (service mode).
REFER to:
Electronic Parking Brake (EPB) Service Mode Activation and Deactivation
(206-05 Parking Brake and Actuation, General Procedures).
|
Rear brakes drag
|
Refer to the Pinpoint Test
|
GO to Pinpoint Test E
|
The parking brake does not apply or does not hold the vehicle
|
Refer to the Pinpoint Test
|
GO to Pinpoint Test E
|
The parking brake does not release using the park brake switch
|
Refer to the Pinpoint Test
|
GO to Pinpoint Test E
|
The parking brake automatic release function does not operate
|
-
Network communication concern
-
Diagnostic Trouble Codes (DTCs) present in the
module
-
Diagnostic Trouble Codes (DTCs) present in the
-
Diagnostic Trouble Codes (DTCs) present in the Hybrid Powertrain control Module (HPCM)
-
Diagnostic Trouble Codes (DTCs) present in the
|
-
DIAGNOSE all Diagnostic Trouble Codes (DTCs) in the
module,
, Hybrid Powertrain Control Module (HPCM) and
.
-
If there are no Diagnostic Trouble Codes (DTCs) present in the modules listed above,
GO to Pinpoint Test E
|
Pinpoint Tests
C2005:92, C2006:92
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
The
module measures the current draw of both actuator motors during each parking brake apply request. Current draw measurement
for these 2 Diagnostic Trouble Codes (DTCs) starts when the caliper piston and brake pad start moving and stops when the brake
pad contacts the brake disc, this is known as free run. If the free run current draw exceeds the programmed limit, the
module sets a
.
This is most likely caused by high mechanical resistance in the actuator or motor, a shorted motor, a blocked motor or a seized
motor.
Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
C2005:92
|
Right Actuator: Performance or Incorrect Operation
|
This
sets in continuous memory and on-demand if the actuator motor free run current draw exceeds 10 amps.
|
C2006:92
|
Left Actuator: Performance or Incorrect Operation
|
This
sets in continuous memory and on-demand if the actuator motor free run current draw exceeds 10 amps.
|
Possible Sources
-
High mechanical friction in the actuator
-
Shorted motor
-
Seized motor
PINPOINT TEST A : C2005:92, C2006:92
A1
CHECK ACTUATOR MOTOR OPERATION
|
-
Make sure the parking brakes are released.
-
Remove the parking brake actuator motor,
do not
disconnect the electrical connector.
REFER to:
Parking Brake Actuator Motor
(206-05 Parking Brake and Actuation, Removal and Installation).
-
NOTE:
Performing this step sets
C2005:74 or C2006:74 in the
module.
Observe the actuator motor and, using the parking brake switch, apply and release the parking brake.
Does the actuator motor operate?
|
A2
CHECK THE MECHANICAL RESISTANCE
|
-
Make sure the parking brakes are released.
-
Using a torque wrench, turn the ball screw drive approximately 30 degrees either left or right. Note the amount of torque
required to turn the ball screw drive.
Is the torque required to turn the ball screw drive greater than 5 Nm (44 lb-in)?
Yes
|
INSTALL a new brake caliper.
REFER to:
Brake Caliper
(206-04 Rear Disc Brake, Removal and Installation).
|
|
U2002:47, U2002:96
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
The parking brake switch has 3 positions; APPLY (pulled up), RELEASE (pushed down) and NEUTRAL. The
module sends voltage to the parking brake switch and this voltage returns along 1 of 3 circuits. An open, excessive resistance
or a short in the parking brake switch circuits or the parking brake switch causes the
module to set a
.
Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
U2002:47
|
Switch: Watchdog / Safety Failure
|
This
sets in continuous memory and on-demand if the test voltage sent to the parking brake switch from the
module does not return or returns along an incorrect path.
|
U2002:96
|
Switch: Component Internal Failure
|
This
sets in continuous memory and on-demand if the parking brake switch is in the APPLY or RELEASE position for longer than 60
seconds while the vehicle is not moving. This
is also set if the voltage sent to the parking brake switch during an apply or release event does not return or returns along
an incorrect path.
|
Possible Sources
-
Wiring, terminals or connectors
-
Parking brake switch
-
module
PINPOINT TEST B : U2002:47, U2002:96
B1
TEST THE PARKING BRAKE SWITCH IN THE APPLIED POSITION
|
-
Disconnect For Fusion,
C306
.
-
Disconnect For MKZ,
C2015
.
-
For Fusion, with the parking brake switch in the applied position (switch pulled up), measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-5 (Component side)
|
|
C306-7 (Component side)
|
C306-6 (Component side)
|
|
C306-8 (Component side)
|
C306-4 (Component side)
|
|
C306-3 (Component side)
|
-
For MKZ, with the parking brake switch in the applied position (switch pulled up), measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C2015-5 (Component side)
|
|
C2015-7 (Component side)
|
C2015-6 (Component side)
|
|
C2015-8 (Component side)
|
C2015-4 (Component side)
|
|
C2015-3 (Component side)
|
Are the resistances less than 5 ohms?
No
|
INSTALL a new parking brake switch.
REFER to:
Parking Brake Switch
(206-05 Parking Brake and Actuation, Removal and Installation).
To restore parking brake switch functionality, CARRY OUT the following procedure; CYCLE the ignition from ON to OFF and back
to ON.
PLACE the parking brake switch in the APPLY position, then RELEASE the switch to the NEUTRAL position. PLACE the switch in
the RELEASE position, then RELEASE the switch to the NEUTRAL position.
REPEAT the procedure 1 time: PLACE the parking brake switch in the APPLY position, then RELEASE the switch to the NEUTRAL
position. PLACE the switch in the RELEASE position, then RELEASE the switch to the NEUTRAL position.
|
|
B2
TEST THE PARKING BRAKE SWITCH IN THE RELEASED POSITION
|
-
For Fusion, with the parking brake switch in the released position (switch pushed down), measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-4 (Component side)
|
|
C306-7 (Component side)
|
C306-6 (Component side)
|
|
C306-3 (Component side)
|
C306-5 (Component side)
|
|
C306-8 (Component side)
|
-
For MKZ, with the parking brake switch in the released position (switch pushed down), measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C2015-4 (Component side)
|
|
C2015-7 (Component side)
|
C2015-6 (Component side)
|
|
C2015-3 (Component side)
|
C2015-5 (Component side)
|
|
C2015-8 (Component side)
|
Are the resistances less than 5 ohms?
No
|
INSTALL a new parking brake switch.
REFER to:
Parking Brake Switch
(206-05 Parking Brake and Actuation, Removal and Installation).
To restore parking brake switch functionality, CARRY OUT the following procedure; CYCLE the ignition from ON to OFF and back
to ON.
PLACE the parking brake switch in the APPLY position, then RELEASE the switch to the NEUTRAL position. PLACE the switch in
the RELEASE position, then RELEASE the switch to the NEUTRAL position.
REPEAT the procedure 1 time: PLACE the parking brake switch in the APPLY position, then RELEASE the switch to the NEUTRAL
position. PLACE the switch in the RELEASE position, then RELEASE the switch to the NEUTRAL position.
|
|
B3
CHECK THE PARKING BRAKE SWITCH CIRCUITS FOR A SHORT TO GROUND
|
-
Disconnect parking brake switch C306.
-
For Fusion, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-3
|
|
Ground
|
C306-4
|
|
Ground
|
C306-5
|
|
Ground
|
C306-6
|
|
Ground
|
C306-7
|
|
Ground
|
C306-8
|
|
Ground
|
-
For MKZ, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C2015-3
|
|
Ground
|
C2015-4
|
|
Ground
|
C2015-5
|
|
Ground
|
C2015-6
|
|
Ground
|
C2015-7
|
|
Ground
|
C2015-8
|
|
Ground
|
Are the resistances greater than 10,000 ohms?
|
B4
CHECK THE PARKING BRAKE SWITCH CIRCUITS FOR AN OPEN
|
-
For Fusion, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-3
|
|
C135-17
|
C306-4
|
|
C135-24
|
C306-5
|
|
C135-41
|
C306-6
|
|
C135-39
|
C306-7
|
|
C135-19
|
C306-8
|
|
C135-18
|
-
For MKZ, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C2015-3
|
|
C135-17
|
C2015-4
|
|
C135-24
|
C2015-5
|
|
C135-41
|
C2015-6
|
|
C135-39
|
C2015-7
|
|
C135-19
|
C2015-8
|
|
C135-18
|
Are the resistances less than 3 ohms?
|
B5
CHECK THE PARKING BRAKE SWITCH CIRCUITS FOR A SHORT TOGETHER
|
-
For Fusion, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-3
|
|
C306-4
|
C306-3
|
|
C306-5
|
C306-3
|
|
C306-6
|
C306-3
|
|
C306-7
|
C306-3
|
|
C306-8
|
C306-4
|
|
C306-5
|
C306-4
|
|
C306-6
|
C306-4
|
|
C306-7
|
C306-4
|
|
C306-8
|
C306-5
|
|
C306-6
|
C306-5
|
|
C306-7
|
C306-5
|
|
C306-8
|
C306-6
|
|
C306-7
|
C306-6
|
|
C306-8
|
C306-7
|
|
C306-8
|
-
For MKZ, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C2015-3
|
|
C2015-4
|
C2015-3
|
|
C2015-5
|
C2015-3
|
|
C2015-6
|
C2015-3
|
|
C2015-7
|
C2015-3
|
|
C2015-8
|
C2015-4
|
|
C2015-5
|
C2015-4
|
|
C2015-6
|
C2015-4
|
|
C2015-7
|
C2015-4
|
|
C2015-8
|
C2015-5
|
|
C2015-6
|
C2015-5
|
|
C2015-7
|
C2015-5
|
|
C2015-8
|
C2015-6
|
|
C2015-7
|
C2015-6
|
|
C2015-8
|
C2015-7
|
|
C2015-8
|
Are the resistances greater than 10,000 ohms?
|
B6
CHECK THE PARKING BRAKE SWITCH CIRCUITS FOR A SHORT TO VOLTAGE
|
NOTE:
Performing this step sets Diagnostic Trouble Codes (DTCs) in the
module.
-
For Fusion, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C306-3
|
|
Ground
|
C306-4
|
|
Ground
|
C306-5
|
|
Ground
|
C306-6
|
|
Ground
|
C306-7
|
|
Ground
|
C306-8
|
|
Ground
|
-
For MKZ, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C2015-3
|
|
Ground
|
C2015-4
|
|
Ground
|
C2015-5
|
|
Ground
|
C2015-6
|
|
Ground
|
C2015-7
|
|
Ground
|
C2015-8
|
|
Ground
|
Is any voltage present?
|
B7
CHECK FOR CORRECT ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE OPERATION
|
-
Repair:
-
corrosion (install new connector or terminal - clean module pins)
-
damaged or bent pins - install new terminals or pins
-
pushed-out pins - install new pins as necessary
-
Connect
module C135. Make sure it seats and latches correctly.
-
Connect parking brake switch. Make sure it seats and latches correctly.
-
Perform the following steps to restore parking brake switch functionality:
-
Place the switch in the APPLY position.
-
Release the switch to the NEUTRAL position.
-
Place the switch in the RELEASE position.
-
Release the switch to the NEUTRAL position.
-
Repeat the 4 steps.
-
Operate the system and determine if the concern is still present.
Is the concern still present?
Yes
|
CHECK
for any applicable Technical Service Bulletins (TSBs). If a
exists for this concern, DISCONTINUE this test and FOLLOW the
instructions.
For vehicles built up to 03-06-2013, if no Technical Service Bulletins (TSBs) address this concern, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
For vehicles built up to 20-05-2013, if no Technical Service Bulletins (TSBs) address this concern, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
No
|
The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. ADDRESS
the root cause of any connector or pin issues.
|
|
C2005:74, C2006:74
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
When the
module receives a parking brake apply request, the
module sends voltage to the parking brake actuator motors. The
module also monitors the current draw of the actuator motors to determine when the brake pads contact the brake disc and
to determine when the appropriate amount of clamping force is being applied to the brake disc. If the actuator motors are
unable to apply the appropriate amount of clamping force for a predetermined amount of time, the
module sets a
. The most likely cause of this is a broken actuator motor shaft, a missing or severely worn brake pad or a damaged or severely
worn brake disc.
Once the root cause of the
has been repaired, the parking brake system must be enabled. To enable the parking brake system, cycle the ignition from
ON to OFF and back to ON, then apply and release the parking brake.
Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
C2005:74
|
Right Actuator: Actuator Slipping
|
This
sets in continuous memory and on-demand when the clamp request from the
module takes longer than 8 seconds to perform.
|
C2006:74
|
Left Actuator: Actuator Slipping
|
This
sets in continuous memory and on-demand when the clamp request from the
module takes longer than 8 seconds to perform.
|
Possible Sources
-
Brake pads
-
Brake disc
-
Parking brake actuator motor
-
Rear brake caliper
PINPOINT TEST C : C2005:74, C2006:74
C1
CHECK THE REAR BRAKE PADS
|
-
With the vehicle in NEUTRAL, position it on a hoist.
REFER to:
Jacking and Lifting - Overview
(100-02 Jacking and Lifting, Description and Operation).
-
Inspect the minimum thickness of the rear brake pads.
REFER to:
Brake System Inspection
(206-00 Brake System - General Information, General Procedures).
Are the brake pads present and do the brake pads meet the minimum thickness specification?
No
|
INSTALL new rear brake pads.
REFER to:
Brake Pads
(206-04 Rear Disc Brake, Removal and Installation).
|
|
C2
CHECK THE REAR BRAKE DISCS
|
-
Inspect the minimum thickness of the rear brake discs.
REFER to:
Brake System Inspection
(206-00 Brake System - General Information, General Procedures).
Do the brake discs meet the minimum thickness specification?
No
|
INSTALL new rear brake discs.
REFER to:
Brake Disc
(206-04 Rear Disc Brake, Removal and Installation).
|
|
C3
CHECK THE ACTUATOR PISTON OPERATION
|
-
Remove the parking brake actuator motor.
REFER to:
Parking Brake Actuator Motor
(206-05 Parking Brake and Actuation, Removal and Installation).
-
Using hand force, turn the ball screw drive on the brake caliper counterclockwise and observe the piston for movement.
Does the piston move when the ball screw drive is turned?
No
|
INSTALL a new rear brake caliper.
REFER to:
Brake Caliper
(206-04 Rear Disc Brake, Removal and Installation).
|
|
C2005:77, C2006:77
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
When the
module receives a parking brake apply or release request, the
module sends voltage to the parking brake actuator motors. The
module also monitors the current draw of the actuator motors to determine when the brake pads contact the brake disc, to
determine when the appropriate amount of clamping force is being applied to the brake disc and to determine when the brake
pads are retracted to their start position.
The actuator motors have a serviceable jumper harness connecting the actuator motor to the body harness at C3050 for the
actuator motor and C3134 for the
actuator motor.
Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
C2005:77
|
Right Actuator: Commanded Position Not Reachable
|
This
sets in continuous memory and on-demand if during an apply or release command, the
module detects an irregular current draw.
|
C2006:77
|
Left Actuator: Commanded Position Not Reachable
|
This
sets in continuous memory and on-demand if during an apply or release command, the
module detects an irregular current draw.
|
Possible Sources
-
Wiring, terminals or connectors
-
Brake fluid leak
-
Parking brake actuator motor
-
Rear brake caliper
PINPOINT TEST D : C2005:77, C2006:77
D1
CHECK FOR OTHER ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE DIAGNOSTIC TROUBLE CODES (DTCS)
|
-
Using a diagnostic scan tool, carry out the
module self-test.
Is
C2005:74 or C2006:74 present?
No
|
If
C2005:77 or C2006:77 is present, GO to
D2
For all other
module Diagnostic Trouble Codes (DTCs), GO to the
Chart: Anti-Lock Brake System (ABS) Module.
|
|
D2
CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TO GROUND
|
-
Disconnect the suspect parking brake actuator motor electrical connector.
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3529-1
|
|
Ground
|
C3529-2
|
|
Ground
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3551-1
|
|
Ground
|
C3551-2
|
|
Ground
|
Are the resistances greater than 10,000 ohms?
No
|
INSPECT the actuator motor jumper harness and connectors for correct routing, damaged connectors, spread terminals, bent or
pushed-out pins or any signs of corrosion. INSTALL a new jumper harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
D3
CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TOGETHER
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3529-1
|
|
C3529-2
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3551-1
|
|
C3551-2
|
Is the resistance greater than 10,000 ohms?
No
|
INSPECT the actuator motor jumper harness and connectors for correct routing, damaged connectors, spread terminals, bent or
pushed-out pins or any signs of corrosion. INSTALL a new jumper harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
D4
CHECK THE ACTUATOR MOTOR CIRCUITS FOR AN OPEN
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3529-1
|
|
C135-12
|
C3529-2
|
|
C135-13
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3551-1
|
|
C135-3
|
C3551-2
|
|
C135-2
|
Are the resistances less than 3 ohms?
No
|
INSPECT the actuator motor jumper harness and connectors for correct routing, damaged connectors, spread terminals, bent or
pushed-out pins or any signs of corrosion. INSTALL a new jumper harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
D5
CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TO VOLTAGE
|
NOTE:
Performing this step sets Diagnostic Trouble Codes (DTCs) in the
module.
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3529-1
|
|
Ground
|
C3529-2
|
|
Ground
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3551-1
|
|
Ground
|
C3551-2
|
|
Ground
|
Is any voltage present?
No
|
INSPECT the actuator motor jumper harness and connectors for correct routing, damaged connectors, spread terminals, bent or
pushed-out pins or any signs of corrosion. INSTALL a new jumper harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
D6
INSPECT THE ACTUATOR MOTOR FOR EVIDENCE OF BRAKE FLUID OR WATER LEAKS
|
-
Remove the parking brake actuator motor.
REFER to:
Parking Brake Actuator Motor
(206-05 Parking Brake and Actuation, Removal and Installation).
-
Inspect the actuator motor and brake caliper for evidence of brake fluid leaks or water egress.
Is there any evidence of brake fluid leaks or water egress?
Yes
|
If evidence of water egress is found, IDENTIFY and REPAIR the root cause.
If evidence of a break fluid leak is found, INSTALL a new brake caliper and parking brake actuator motor assembly.
REFER to:
Brake Caliper
(206-04 Rear Disc Brake, Removal and Installation).
|
|
D7
INSPECT THE BRAKE CALIPER FOR BRAKE FLUID LEAKS
|
-
Clean any dirt or residue from the brake caliper.
-
Apply and release the brake pedal.
-
Inspect the brake caliper for signs of brake fluid leaks.
Are there any signs of brake fluid leaks?
Yes
|
INSTALL a new rear brake caliper and parking brake actuator motor.
REFER to:
Brake Caliper
(206-04 Rear Disc Brake, Removal and Installation).
|
No
|
INSTALL a new parking brake actuator motor.
REFER to:
Parking Brake Actuator Motor
(206-05 Parking Brake and Actuation, Removal and Installation).
|
|
The Parking Brake Does Not Hold The Vehicle, Does Not Apply, Does Not Release Using The Parking Brake Switch
Refer to Wiring Diagrams Cell 42 for schematic and connector information.
Normal Operation and Fault Conditions
When the
module receives a parking brake apply or release request, the
module sends voltage to the parking brake actuator motors. The
module also monitors the current draw of the actuator motors to determine when the brake pads contact the brake disc, to
determine when the appropriate amount of clamping force is being applied to the brake disc and to determine when the brake
pads are retracted to their start position.
A
issue or concern results in a failure to release the parking brake.
The
module runs self-tests before, during and after an apply or release request. These self-tests are done to determine parking
brake system functionality. High actuator motor circuit resistance, a short to ground, a short to voltage, an open circuit,
a mechanical or electrical failure of the actuator motor or an internal failure of the
module may cause one or more of these self-tests to fail resulting in the
module setting one or more Diagnostic Trouble Codes (DTCs).
The actuator motors have a serviceable jumper harness connecting the actuator motor to the body harness at C3050 for the
actuator motor and C3134 for the
actuator motor.
Fault Trigger Conditions
DTC
|
Description
|
Fault Trigger Conditions
|
C2005:1B, C2006:1B
|
Right Actuator, Left Actuator: Circuit Resistance Above Threshold
|
This
sets in continuous memory and on-demand if during an apply (clamping) command, the measured resistance in the motor circuit
is higher than a predetermined threshold.
|
C2005:71, C2006:71
|
Right Actuator, Left Actuator: Actuator Stuck
|
This
sets in continuous memory and on-demand if during an apply or release command, the
module detects no movement of the actuator motor.
|
C2007:13, C2008:13
|
Right Motor, Left Motor: Circuit Open
|
This
sets in continuous memory and on-demand if the
module detects a difference in the current between the positive side and the negative side of the actuator motor.
|
C2007:1C, C2008:1C
|
Right Motor, Left Motor: Circuit Voltage Out Of Range
|
This
sets in continuous memory and on-demand if the
module detects a short to ground or a short to voltage on the actuator motor circuits.
|
C2007:92, C2008:92
|
Right Motor, Left Motor: Performance Or Incorrect Operation
|
This
sets in continuous memory and on-demand if the
module detects a current greater than 23 amps after an apply or release request, detects a mismatch in motor control (power
instead of ground or ground instead of power), or detects a power loss that exceeds a predetermined threshold during an apply
or release function.
|
Possible Sources
-
Wiring, terminals or connectors
-
Brake caliper
-
Parking brake actuator motor
-
module
PINPOINT TEST E : THE PARKING BRAKE DOES NOT HOLD THE VEHICLE, DOES NOT APPLY, DOES NOT RELEASE USING THE PARKING BRAKE SWITCH
E1
CHECK FOR ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE DIAGNOSTIC TROUBLE CODES (DTCS)
|
NOTE:
A
issue or concern results in a failure to release the parking brake.
-
Using a diagnostic scan tool, carry out the
module self-test.
Are any "lost communication" or "invalid data" Diagnostic Trouble Codes (DTCs) present in the
module?
Yes
|
DIAGNOSE the communication concern.
REFER to:
Communications Network
(418-00 Module Communications Network, Diagnosis and Testing).
|
No
|
If
C2005:1B, C2005:71, C2006:1B, C2006:71, C2007:13, C2007:1C, C2007:92, C2008:13, C2008:1C or C2008:92 is present, GO to
E2
For all other Diagnostic Trouble Codes (DTCs), GO to the
Chart: Anti-Lock Brake System (ABS) Module.
|
|
E2
CHECK THE ACTUATOR MOTOR CIRCUITS FOR AN OPEN
|
-
Disconnect the suspect parking brake actuator motor electrical connector.
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3529-1
|
|
C135-12
|
C3529-2
|
|
C135-13
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3551-1
|
|
C135-3
|
C3551-2
|
|
C135-2
|
Are the resistances less than 3 ohms?
Yes
|
If
C2007:13 or C2008:13 are the only Diagnostic Trouble Codes (DTCs) are present, GO to
E6
If other Diagnostic Trouble Codes (DTCs) are present, GO to
E3
|
No
|
INSPECT the actuator motor jumper harness and connectors for correct routing, damaged connectors, spread terminals, bent or
pushed-out pins or any signs of corrosion. INSTALL a new jumper harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
E3
CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TO GROUND
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3529-1
|
|
Ground
|
C3529-2
|
|
Ground
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3551-1
|
|
Ground
|
C3551-2
|
|
Ground
|
Are the resistances greater than 10,000 ohms?
No
|
INSPECT the actuator motor jumper harness and connectors for correct routing, damaged connectors, spread terminals, bent or
pushed-out pins or any signs of corrosion. INSTALL a new jumper harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
E4
CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TOGETHER
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3529-1
|
|
C3529-2
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3551-1
|
|
C3551-2
|
Is the resistance greater than 10,000 ohms?
No
|
INSPECT the actuator motor jumper harness and connectors for correct routing, damaged connectors, spread terminals, bent or
pushed-out pins or any signs of corrosion. INSTALL a new jumper harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
E5
CHECK THE ACTUATOR MOTOR CIRCUITS FOR A SHORT TO VOLTAGE
|
NOTE:
Performing this step sets Diagnostic Trouble Codes (DTCs) in the
module.
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3529-1
|
|
Ground
|
C3529-2
|
|
Ground
|
-
For the
actuator motor, measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
C3551-1
|
|
Ground
|
C3551-2
|
|
Ground
|
Is any voltage present?
Yes
|
INSPECT the actuator motor jumper harness and connectors for correct routing, damaged connectors, spread terminals, bent or
pushed-out pins or any signs of corrosion. INSTALL a new jumper harness as necessary.
If the jumper harness is OK, REPAIR the circuit.
|
|
E6
CHECK THE BRAKE CALIPER BALL SCREW DRIVE
|
-
Using a torque wrench, turn the ball screw drive on the brake caliper counterclockwise. It should not take more than 5 Nm
(44 lb-in) to turn the ball screw drive.
Does the ball screw drive turn with less than 5 Nm (44 lb-in) or turning force?
No
|
INSTALL a new brake caliper.
REFER to:
Brake Caliper
(206-04 Rear Disc Brake, Removal and Installation).
|
|
E7
CHECK THE ACTUATOR MOTOR RESISTANCE
|
-
Measure:
Positive Lead
|
Measurement / Action
|
Negative Lead
|
Suspect Actuator Motor Electrical Connector Pin-1, Component Side
|
|
Suspect Actuator Motor Electrical Connector Pin-2, Component Side
|
Is the resistance less than 500 ohms?
No
|
INSTALL a new parking brake actuator motor.
REFER to:
Parking Brake Actuator Motor
(206-05 Parking Brake and Actuation, Removal and Installation).
|
|
E8
CHECK FOR CORRECT ABS (ANTI-LOCK BRAKE SYSTEM)
MODULE OPERATION
|
-
Repair:
-
corrosion (install new connector or terminal - clean module pins)
-
damaged or bent pins - install new terminals or pins
-
pushed-out pins - install new pins as necessary
-
Connect
module C135. Make sure it seats and latches correctly.
-
Connect the suspect parking brake actuator motor electrical connector. Make sure it seats and latches correctly.
-
Operate the system and determine if the concern is still present.
Is the concern still present?
Yes
|
CHECK
for any applicable Technical Service Bulletins (TSBs). If a
exists for this concern, DISCONTINUE this test and FOLLOW the
instructions.
For vehicles built up to 03-06-2013, if no Technical Service Bulletins (TSBs) address this concern, INSTALL a new
module and
assembly.
REFER to:
Hydraulic Control Unit (HCU)
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
For vehicles built up to 20-05-2013, if no Technical Service Bulletins (TSBs) address this concern, INSTALL a new
module.
REFER to:
Anti-Lock Brake System (ABS) Module - Vehicles Built From: 20-May-2013
(206-09 Anti-Lock Brake System (ABS) and Stability Control, Removal and Installation).
|
No
|
The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. ADDRESS
the root cause of any connector or pin issues.
|
|
Copyright © Ford Motor Company