419-03B Collision Warning System | 2013 - 2014 Fusion |
Diagnosis and Testing | Procedure revision date: 08/29/2012 |
DTC Charts
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to:
Diagnostic Methods
(100-00 General Information, Description and Operation).
HUD DTC Chart
DTC | Description | Action |
---|---|---|
U0104:00 | Lost Communication With Cruise Control Module: No Sub Type Information | GO to Pinpoint Test C |
U0146:00 | Lost Communication With Gateway "A": No Sub Type Information | GO to Pinpoint Test D |
U0405:68 | Invalid Data Received From Cruise Control Module: Event Information | This DTC sets when the HUD module receives invalid network data from the CCM with a faulted signal data input. RETRIEVE and REPAIR all non-network Diagnostic Trouble Codes (DTCs) in the other modules on the network. |
U0447:68 | Invalid Data Received From Gateway "A": Event Information | This DTC sets when the HUD module receives invalid network data from the GWM . RETRIEVE and REPAIR all non-network Diagnostic Trouble Codes (DTCs) in the other modules on the network. |
U210A:16 | Temperature Sensor: Circuit Voltage Below Threshold | GO to Pinpoint Test F |
U210A:17 | Temperature Sensor: Circuit Voltage Above Threshold | GO to Pinpoint Test F |
U3000:41 | Control Module: General Checksum Failure |
CLEAR the Diagnostic Trouble Codes (DTCs). REPEAT the self-test. If
DTC
U3000:41 is retrieved again, INSTALL a new
HUD
module.
REFER to: Head Up Display (HUD) Module (419-03B Collision Warning System, Removal and Installation). |
U3003:16 | Battery Voltage: Circuit Voltage Below Threshold | GO to Pinpoint Test G |
U3003:1C | Battery Voltage: Circuit Voltage Out of Range | GO to Pinpoint Test H |
Cruise Control Module (C-CM) DTC Chart
DTC | Description | Action |
---|---|---|
C1132:4B | Head Up Display: Over Temperature | GO to Pinpoint Test E |
Symptom Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.
REFER to:
Diagnostic Methods
(100-00 General Information, Description and Operation).
Symptom Chart
Condition | Possible Sources | Actions |
---|---|---|
Module does not respond to the diagnostic scan tool |
|
REFER to: Communications Network (418-00 Module Communications Network, Diagnosis and Testing). |
The forward collision warning system is inoperative | Refer to the Pinpoint Test | GO to Pinpoint Test A |
The HUD module is inoperative | Refer to the Pinpoint Test | GO to Pinpoint Test B |
COLLISION WARN NOT AVAILABLE SENSOR BLOCKED SEE MANUAL message in the IPC message center | CCM |
REFER to: Cruise Control (419-03A Cruise Control, Diagnosis and Testing). |
The forward collision warning system cannot be deactivated | A MyKey® restricted key is in use | VERIFY whether a MyKey® restricted key is in use. With an admin key, VERIFY forward collision warning system normal operation. |
Too many forward collision warning events occur |
|
|
Pinpoint Tests
The Forward Collision Warning System Is Inoperative
Refer to Wiring Diagrams Cell 136 for schematic and connector information.
Normal Operation and Fault Conditions
REFER to:
Collision Warning System - System Operation and Component Description
(419-03B Collision Warning System, Description and Operation).
Possible Sources
NOTICE: Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector. | ||||
A1 VERIFY THE CCM (CRUISE CONTROL MODULE) AND HUD (HEAD UP DISPLAY) MODULE PASS THE NETWORK TEST | ||||
Do both the CCM and the HUD module pass the network test?
|
||||
A2 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE CONTINUOUS AND ON-DEMAND HUD (HEAD UP DISPLAY) MODULE SELF-TESTS | ||||
Are any HUD module Diagnostic Trouble Codes (DTCs) recorded?
|
||||
A3 CHECK THE CCM (CRUISE CONTROL MODULE) DIAGNOSTIC TROUBLE CODES (DTCS) | ||||
Are any CCM Diagnostic Trouble Codes (DTCs) recorded?
|
||||
A4 CHECK THE MESSAGE CENTER FOR CORRECT OPERATION | ||||
Does the message center operate correctly?
|
||||
A5 CHECK FOR CORRECT HUD (HEAD UP DISPLAY) OPERATION | ||||
Is the concern still present?
|
The Head Up Display (HUD) Module Is Inoperative
Refer to Wiring Diagrams Cell 136 for schematic and connector information.
Normal Operation and Fault Conditions
REFER to:
Collision Warning System - System Operation and Component Description
(419-03B Collision Warning System, Description and Operation).
Possible Sources
B1 CHECK FOR HUD (HEAD UP DISPLAY) MODULE LED (LIGHT EMITTING DIODE) PROVE OUT TEST | ||||
NOTE: Remove the vehicle from the extreme heat source or sunload condition prior to testing the vehicle.
Do the HUD module Light Emitting Diodes (LEDs) illuminate?
|
||||
B2 CHECK THE COMMUNICATION NETWORK | ||||
Does the HUD module pass the network test?
|
||||
B3 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE HUD (HEAD UP DISPLAY) MODULE SELF-TEST | ||||
Are any Diagnostic Trouble Codes (DTCs) recorded?
|
||||
B4 CHECK THE DTCS FROM THE CCM (CRUISE CONTROL MODULE) SELF-TEST | ||||
Are any Diagnostic Trouble Codes (DTCs) recorded?
|
||||
B5 CHECK FOR CORRECT HUD (HEAD UP DISPLAY) OPERATION | ||||
Is the concern still present?
|
U0104:00
Refer to Wiring Diagrams Cell 136 for schematic and connector information.
Normal Operation and Fault Conditions
REFER to:
Collision Warning System - System Operation and Component Description
(419-03B Collision Warning System, Description and Operation).
DTC Fault Trigger Conditions
DTC | Description | Fault Trigger Conditions |
---|---|---|
U0104:00 | Lost Communication With Cruise Control Module: No Sub Type Information | Sets in the HUD module if data messages received from the CCM over the HS2-CAN are missing. |
Possible Sources
C1 VERIFY THE CUSTOMER CONCERN | ||||
Is an observable symptom present?
|
||||
C2 CHECK THE COMMUNICATION NETWORK | ||||
Does the CCM pass the network test?
|
||||
C3 RETRIEVE THE RECORDED DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE HUD (HEAD UP DISPLAY) MODULE SELF-TEST | ||||
Is DTC U3003:16 or U3003:1C recorded?
|
||||
C4 RECHECK THE HUD (HEAD UP DISPLAY) MODULE DIAGNOSTIC TROUBLE CODES (DTCS) | ||||
Is DTC U0104:00 still present?
|
U0146:00
Refer to Wiring Diagrams Cell 136 for schematic and connector information.
Normal Operation and Fault Conditions
REFER to:
Collision Warning System - System Operation and Component Description
(419-03B Collision Warning System, Description and Operation).
DTC Fault Trigger Conditions
DTC | Description | Fault Trigger Conditions |
---|---|---|
U0146:00 | Lost Communication With Gateway "A": No Sub Type Information | Sets in the HUD module if data messages received from the GWM over the HS2-CAN are missing. |
Possible Sources
D1 VERIFY THE CUSTOMER CONCERN | ||||
Is an observable symptom present?
|
||||
D2 CHECK THE COMMUNICATION NETWORK | ||||
Does the GWM pass the network test?
|
||||
D3 CHECK GWM (GATEWAY MODULE A) DIAGNOSTIC TROUBLE CODES (DTCS) | ||||
Are any Diagnostic Trouble Codes (DTCs) recorded?
|
||||
D4 PERFORM THE HUD (HEAD UP DISPLAY) MODULE SELF-TEST | ||||
Are any Diagnostic Trouble Codes (DTCs) recorded?
|
||||
D5 RECHECK THE HUD (HEAD UP DISPLAY) MODULE DIAGNOSTIC TROUBLE CODES (DTCS) | ||||
NOTE: If new modules were installed prior to the DTC being set, the module configuration may be incorrectly set during the Programmable Module Installation (PMI), or the Programmable Module Installation (PMI) may not have been carried out.
Is DTC U0146:00 still present?
|
||||
D6 CHECK FOR DTC (DIAGNOSTIC TROUBLE CODE) U0146:00 SET IN OTHER MODULES | ||||
Is DTC U0146:00 set in the ABS module?
|
C1132:4B
Refer to Wiring Diagrams Cell 136 for schematic and connector information.
Normal Operation and Fault Conditions
The HUD module is designed with a temperature sensor internal to the module. Due to extremely hot weather conditions, the temperature sensor circuit allows the HUD module to disable under high temperature conditions, which could damage the HUD module Light Emitting Diodes (LEDs). The HUD module is designed with a LED prove-out test. Upon each ignition cycle when the ignition switch is in RUN, the Light Emitting Diodes (LEDs) illuminate for a period of time indicating the HUD module is functional.
DTC Fault Trigger Conditions
DTC | Description | Fault Trigger Conditions |
---|---|---|
C1132:4B | Head Up Display: Over Temperature | Sets as a continuous memory and on-demand DTC in the CCM if the HUD module is over-temperature. |
Possible Sources
E1 CHECK THE COMMUNICATION NETWORK | ||||
Does the HUD module pass the network test?
|
||||
E2 CHECK FOR HUD (HEAD UP DISPLAY) MODULE LED (LIGHT EMITTING DIODE) PROVE-OUT TEST | ||||
NOTE: Remove the vehicle from the extreme heat source or sunload condition prior to testing the vehicle.
Do the HUD module Light Emitting Diodes (LEDs) illuminate?
|
||||
E3 CHECK THE DTCS FROM THE HUD (HEAD UP DISPLAY) MODULE SELF-TEST | ||||
Are any HUD module Diagnostic Trouble Codes (DTCs) recorded?
|
||||
E4 CHECK FOR CORRECT HUD (HEAD UP DISPLAY) OPERATION | ||||
Is the concern still present?
|
U210A:16 Or U210A:17
Refer to Wiring Diagrams Cell 136 for schematic and connector information.
Normal Operation and Fault Conditions
DTC Fault Trigger Conditions
DTC | Description | Fault Trigger Conditions |
---|---|---|
U210A:16 | Temperature Sensor: Circuit Voltage Below Threshold | Sets in continuous memory in the HUD module when the internal temperature sensor circuit is below the lowest valid temperature value. |
U210A:17 | Temperature Sensor: Circuit Voltage Above Threshold | Sets in continuous memory in the HUD module when the internal temperature sensor circuit is above the highest valid temperature value. |
Possible Sources
F1 CHECK FOR HUD (HEAD UP DISPLAY) MODULE DIAGNOSTIC TROUBLE CODES (DTCS) | ||||
Is DTC U210A:16 or U210A:17 recorded?
|
||||
F2 CHECK FOR CORRECT HUD (HEAD UP DISPLAY) OPERATION | ||||
Is the concern still present?
|
U3003:16
Refer to Wiring Diagrams Cell 136 for schematic and connector information.
Normal Operation and Fault Conditions
DTC Fault Trigger Conditions
DTC | Description | Fault Trigger Conditions |
---|---|---|
U3003:16 | Battery Voltage: Circuit Voltage Below Threshold | Set by the HUD module in continuous memory if the HUD module detects low battery voltage below 7 volts for more than 500 ms. |
Possible Sources
NOTICE: Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector. | ||||||||||
G1 CHECK THE HUD (HEAD UP DISPLAY) MODULE DIAGNOSTIC TROUBLE CODES (DTCS) | ||||||||||
Is DTC U3003:16 still present?
|
||||||||||
G2 CHECK FOR CHARGING SYSTEM DIAGNOSTIC TROUBLE CODES (DTCS) IN THE PCM (POWERTRAIN CONTROL MODULE) | ||||||||||
Are any Diagnostic Trouble Codes (DTCs) recorded?
|
||||||||||
G3 CHECK THE BATTERY CONDITION AND STATE OF CHARGE | ||||||||||
Is the battery OK and fully charged?
|
||||||||||
G4 CHECK THE HUD (HEAD UP DISPLAY) MODULE VOLTAGE SUPPLY | ||||||||||
Is the voltage within 0.2 volt of the recorded battery voltage?
|
||||||||||
G5 CHECK THE HUD (HEAD UP DISPLAY) MODULE GROUND CIRCUIT | ||||||||||
Is the voltage within 0.2 volt of the recorded battery voltage?
|
||||||||||
G6 CHECK FOR CORRECT HUD (HEAD UP DISPLAY) OPERATION | ||||||||||
Is the concern still present?
|
U3003:1C
Refer to Wiring Diagrams Cell 136 for schematic and connector information.
Normal Operation and Fault Conditions
DTC Fault Trigger Conditions
DTC | Description | Fault Trigger Conditions |
---|---|---|
U3003:1C | Battery Voltage: Circuit Voltage Out of Range | Sets in continuous memory if the HUD module detects battery voltage outside the valid range. |
Possible Sources
NOTE: DTC U3003:1C may be stored in the module memory due to past battery charging or vehicle jump starting events. | ||||
H1 CHECK FOR BATTERY VOLTAGE DIAGNOSTIC TROUBLE CODES (DTCS) SET IN OTHER MODULES | ||||
Is DTC U3003:16, U3003:1C, P0563 or P0626 set in more than one module?
|
||||
H2 CHECK THE BATTERY VOLTAGE | ||||
Does the battery voltage rise to 15.5 volts or higher?
|
||||
H3 RECHECK FOR DTC (DIAGNOSTIC TROUBLE CODE) U3003:1C | ||||
Is DTC U3003:1C present?
|
Copyright © Ford Motor Company