414-02 Generator and Regulator 2013 - 2014 Fusion
Removal and Installation Procedure revision date: 08/23/2012

Generator Pulley - 1.5L EcoBoost (118kW/160PS)/1.6L EcoBoost (132kW/180PS) - Sigma/2.0L EcoBoost (184kW/250PS) - MI4/2.5L Duratec (125kW/170PS)

Removal

  1. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

  1. NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

    NOTE: The shaft and rotor will turn during removal.

    Using a 17 mm hex tool and an impact gun, remove the clutch pulley. A couple of short bursts with the impact gun will remove the clutch pulley.

Installation

  1. Hand start.

  1. NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

    NOTE: The shaft and rotor will turn during installation.

    While holding the outer diameter of the clutch pulley, torque the clutch pulley using a 17 mm hex tool, 75 Nm torque stick and an impact gun for 3-4 seconds. This makes sure the proper torque has been applied.
    Torque : 75 Nm
  1. Install a new cap onto the pulley with the rubber button facing inwards.


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